Business Intelligence for Pressure Die Casting Industry
Business Intelligence for Pressure Die Casting Industry

See the die casting industry as it really is.

Velocla tracks capacity, investment, supply chain and sourcing across pressure die casting, so buyers, suppliers, equipment makers and investors decide on evidence.

01

Independent

02

Evidence-led

03

Decision-grade

Analyst's view · 3 November 2026

Same boom, different margins: who kept the profit in a record quarter

India's vehicle makers sold more than ever in July–September. Profit did not follow volume evenly, and the customers who lost margin are the ones who will press die casters hardest on price.

Velocla Research4 min read

July–September was the best quarter on record for every vehicle segment in India. The September-quarter results now show who turned that volume into profit. Revenue grew between 21% and 44% at the vehicle makers and suppliers that have reported. Operating profit ranged from 47% higher to 6% lower. The difference was the input-cost bill, from metals to freight, and who could pass it on.

Revenue rose everywhere. Profit did not.

Growth in revenue and in operating profit (EBITDA), July–September 2026 against a year earlier

0% +20% +40% +60% +80% Vedanta Aluminium +41% +83% TVS Motor +44% +47% Bajaj Auto +34% +37% Sona Comstar +35% +23% Hero MotoCorp +21% +8% Maruti Suzuki +26% −6% RevenueOperating profit (EBITDA)
Reported figures. Maruti Suzuki and Hero MotoCorp standalone; others as reported in company releases. Sources: company results and press releases, 26–31 October 2026.

The pattern is clear. The aluminium smelter did best: Vedanta Aluminium's operating profit rose 83% on 41% higher revenue, riding high metal prices. Vehicle makers with strong exports and electric sales held their margins: TVS Motor and Bajaj Auto both grew profit slightly faster than revenue, and Bajaj also cited a currency tailwind and price increases. Those selling mainly into India's price-sensitive car and commuter segments absorbed the cost.

Maruti Suzuki shows it most sharply. It sold a record 6.97 lakh vehicles in the quarter, up 26.5%, and revenue rose 26%. Yet operating profit fell 6%, and the margin dropped from 12.0% to 8.9%. The company cited higher commodity costs linked to the West Asia conflict, adverse currency movements, and depreciation on a new plant and new model dies. Hero MotoCorp's margin fell from 15.0% to 13.4% on 21% higher revenue.

Suppliers sit in between. Sona Comstar grew revenue 35% but operating profit 23%, its margin down from 25.3% to 23.0%; it called the cost inflation "unusually severe" and expects to recover it from customers over time, with a lag. That lag is the die caster's position too.

Why this matters for castings: aluminium has come off its summer peak. Customers whose margins fell will want that relief passed on fast, while casters are still recovering costs from the quarters when metal rose. Expect the hardest price conversations with the most squeezed customers.

What it means

Die casters

Map your customers by margin pressure. Hold to metal-reset terms in both directions, and settle any unrecovered cost before agreeing price-downs.

Machine, furnace and die makers

Customers that kept their margins, and suppliers with large EV order books, are the likelier buyers of new capacity.

Investors

Volume growth is shared across the sector; pricing power is not. As die casters report in November, compare profit growth with revenue growth.

July–September 2026RevenueOperating profitMargin, a year ago → now
Vedanta Aluminium+41%+83%36% → 46%
TVS Motor+44%+47%12.7% → 13.0%
Bajaj Auto+34%+37%20.5% → 20.9%
Sona Comstar+35%+23%25.3% → 23.0%
Hero MotoCorp+21%+8%15.0% → 13.4%
Maruti Suzuki+26%−6%12.0% → 8.9%
Velocla Results Review

Know what really drove your quarter.

For die casting and auto-component companies that want to understand what is really driving their results, and where to act.

Margin bridgeHow much of your revenue and margin change came from metal, volume, price and mix.
Customer and market checkYour volumes against your customers' production and the industry.
Peer benchmarkWhere you stand against comparable casters, and where margin is being won and lost.

Prepared confidentially and shared only with you. To request a review, write to contact@velocla.com

Sources: Maruti Suzuki, Bajaj Auto, TVS Motor, Hero MotoCorp, Sona Comstar and Vedanta Aluminium results and press releases (26–31 October 2026), as reported by Upstox, Business Today, Autocar Professional, Investing.com and AlCircle. Bases differ: Maruti and Hero are standalone; Sona is consolidated; Bajaj and TVS as stated in their releases. This is an analysis of published results, not investment advice.

PDC world at a glance · data to 2 November 2026

The forces shaping metal, cost and sourcing

The numbers that matter to die casting buyers, suppliers and investors right now.

LME aluminium$3,113.50 /t
ReboundingBack above $3,100 on 30 October after a mid-October dip below $3,000. Cash trades $35.50 above three-month metal.
Regional premiumsRotterdam $560–590 /t
Tight in EuropeEurope's duty-paid premium described as "quite tight" (27 October); Japan's Q4 premium is $255/t, 35% below Q3.
Gulf supply recoveryEGA 50%
RecoveringHalf of Al Taweelah's cells are back (21 October); full output targeted for Q1 2027. Hormuz traffic remains minimal.
LME exchange stocks231,675 tNear lowsOn 30 October, with 13,750 t of warrants cancelled for delivery. Exchange stocks keep sliding.
October two-wheeler dispatchesTVS +28%
FestiveEvery major maker grew in October. Electric two-wheelers reached a record 2.23 lakh, up 48%.
Maruti Suzuki margin, Jul–Sep8.9%
SqueezedDown from 12.0% despite record volumes, on commodity and currency costs. See the Analyst's view.
FORCE 01Metal price: aluminium bounces back, and Europe tightens while Asia eases

LME cash aluminium closed at $3,113.50/t on 30 October, up 1.4% on the day and back above $3,100 after dipping below $3,000 in mid-October for the first time since December. Three-month metal was $3,078/t. Cash traded $35.50 above three-month, a backwardation that signals buyers wanting metal now. LME stocks were 231,675 t, with 13,750 t of warrants cancelled for delivery.

Regions are pulling apart. Rotterdam duty-paid premiums were $560–590/t on 27 October, which Fastmarkets called "quite tight". In Asia, the reference price eased to $3,069/t, and Japan's Q4 premium was settled at $255/t, 35% below Q3. Alumina rose 2.5% to $394.50/t. China produced 35.03 Mt in January–September, up 3.8%.

Forecasters still expect a surplus in 2027: CRU sees 1.4 Mt after a 711,000 t deficit this year.

What it means: metal is below its summer peak but has not collapsed, and European buyers face a firm premium. Die casters should expect metal-led price talks with customers to be contested in both directions.
FORCE 02Gulf supply: smelters recover, but Hormuz is all but closed to shipping

EGA has restarted 631 of the 1,262 reduction cells at Al Taweelah, half the smelter, as of 21 October, and still targets full output in Q1 2027. Alba was running at about 80% of pre-war levels in September, exporting through Jeddah and Sohar.

Shipping through Hormuz remains minimal: Drewry reported only two vessel transits in the week to 29 October, after a wave of attacks earlier in the month. Gulf metal continues to move by costly overland and alternative-port routes.

What it means: more Gulf metal is being made than can easily reach buyers. Gulf lead times and surcharges stay elevated, and Europe, which relies more on Gulf metal, feels it most in premiums.
FORCE 03Trade policy: no CBAM deal yet, and the India–US pact is still in drafting

The first EU trilogue on extending CBAM to downstream steel and aluminium products ended on 20 October without an overall agreement, according to press reports. Four issues remain open, two of them directly about aluminium: how the 50-tonne exemption applies to light finished goods, and whether pre-consumer scrap counts as a precursor. The next round is reported for 30 November. The proposed start date is 1 January 2028.

India's commerce minister said in mid-October that the first phase of the India–US trade deal is finalised and in legal drafting; on 29 October he said farmers' interests are fully protected. The US Trade Representative has said a deal is not imminent. Nothing has been signed.

No change to US Section 232 aluminium duties had been reported by 2 November: 50% on the full value of goods made almost entirely of aluminium, 25% for goods substantially of aluminium. US midterm elections take place today, 3 November; the USMCA review remains unsettled.

What it means: exporters to the EU should plan for CBAM reporting on aluminium parts from 2028, with the threshold still undecided. US-bound parts still pay duty on full declared value.
FORCE 04Logistics: Suez traffic hits a 2026 high as transpacific rates slip

Drewry's World Container Index fell 3% to $4,429 per 40ft container on 29 October, after a 2% rise to $4,585 the week before. Shanghai–Rotterdam rose 1% to $3,686 and Shanghai–Genoa held at $4,151. Shanghai–Los Angeles fell 6% to $7,514 and Shanghai–New York 5% to $9,631.

Suez Canal transits rose to 62 vessels in the week, the highest weekly level this year. Drewry expects transpacific rates to fall further as US ocean imports are forecast to drop 11% month on month in November, and Asia–Europe rates to hold steady.

What it means: freight into Europe has stopped falling but is stable; more Suez routings shorten transit times. Freight into the US is easing.
FORCE 05Demand and corridors: a strong festive October, and squeezed carmaker margins

October dispatches rose across the board. Two-wheelers: Hero MotoCorp 7,34,403 (+16%), TVS Motor 6,70,679 (+28%), Bajaj Auto 5,01,194 (+13%) and Royal Enfield 1,33,442 (+7%). Cars and commercial vehicles: Mahindra & Mahindra 1,31,109 (+9%), Hyundai 82,299 (+17.7%), Tata Motors commercial vehicles 47,652 (+27%) and Ashok Leyland 21,888 (+23%). Electric two-wheeler registrations reached a record 2.23 lakh, up 48%, led by TVS (Vahan).

September-quarter results show strong demand but uneven margins. Maruti Suzuki said demand continued to outpace supply, with about 17 days of network inventory and roughly 2 lakh pending bookings, yet its operating margin fell to 8.9% from 12.0%. Industry-wide passenger vehicle dealer stock was 43–45 days at the end of September (FADA).

The EU plans to ban waste exports, including aluminium scrap, to non-OECD countries from no earlier than 2027; India takes about a third of EU aluminium scrap exports.

What it means: casting volumes into the festive season are strong across two-wheelers, cars and trucks. The pressure point is price, not volume: squeezed carmakers will push suppliers for cost relief.

Sources: FT Mercati and Discovery Alert (LME official prices and stocks, 30 October) · Fastmarkets · S&P Global Commodity Insights · Reuters via Mining Weekly (CRU) · International Aluminium Institute · Khaleej Times (EGA) · Drewry (via Daily Cargo News and Cyprus Shipping News) · CBAM Guide (Agence Europe) · Indian Defence News · Deccan Herald · Federal Register · Upstox · Angel One · Auto India Daily (Vahan) · Maruti Suzuki results · FADA.

Insights

What moved recently

Open any story to read it here.

Velocla Research

Request the report

Tell us a little about you and our team will connect with you.

Velocla Capacity Tracker

Capacity changes before they are announced.

Our tracker follows new facilities, built-up area and operating activity across India's die casting base, plant by plant. A glimpse of what it already shows:

PlantChangeSinceStatus
Plant-level data for partners and clients

For tracker access, write to partner@velocla.com

54
major new industrial facilities in a single Indian auto-component cluster since early 2024
~52 ha
of new built-up industrial area in that cluster over the same period
59
die casting plants profiled so far, across 19 companies
−16%
Velocla Activity Index for a leading manufacturing belt, Jan–May 2026 vs 2025
How we help

Intelligence for every side of the industry

Source castings with confidence.

Find casters with the right tonnage, alloy and capability, and know which suppliers are investing and which are standing still.

Submit a requirement
Sourcing PointMatched with relevant, pre-qualified suppliersComplimentary
DirectoryCasters, toolmakers and suppliers by capabilityComplimentary
Supplier briefingAn independent note on a shortlisted caster before you awardOn request
Connect · complimentary

Sourcing Point and Directory

Buyers tell us what they need. Suppliers tell us what they make. We connect the right ones, at no cost to either side.

Tell us what you are sourcing.

Qualified buyer requirements are matched with relevant PDC suppliers, casters and tool builders across India, Europe, Southeast Asia and China. Direct, verified matching, at no cost.

  1. Submit your requirementPart, material, tonnage, volume and preferred regions.
  2. We matchAgainst pre-qualified suppliers with the right capability.
  3. You connectDirectly with the suppliers that fit your programme.

Your details are shared only with pre-qualified suppliers matching your requirement.

Events Radar

Where the industry meets

The die casting and foundry calendar worldwide.

Newly confirmed

EUROGUSS 2028

Jan 18–20, 2028 · Nuremberg, Germany

30th-anniversary edition of the leading global die-casting trade fair.
Newly confirmed

GIFA / METEC 2027

Jun 21–25, 2027 · Düsseldorf, Germany

With a new cooperation agreement with India's Inter Foundry trade fair.
  • Oct 14–16, 2026Metal Thailand 2026Bangkok, Thailand
  • Oct 18–24, 202676th World Foundry Congress (WFO 100th anniversary)Istanbul, Türkiye
  • Nov 12–14, 2026Japan Die Casting Congress & Exposition (J-DEC)Yokohama, Japan
  • Dec 2–5, 2026Manufacturing Indonesia 2026Jakarta, Indonesia
  • Feb 8–10, 202775th Indian Foundry Congress & IFEX 2027Greater Noida, India
  • Feb 21–24, 2027NADCA Die Casting Executive Conference 2027Scottsdale, AZ, USA
  • Mar 3–5, 2027METEF & MECSPE 2027Bologna, Italy
Weekly newsletter

The Velocla weekly newsletter

Intelligence on the pressure die casting industry, delivered to your inbox every week.

For leaders across die casting, equipment, sourcing and investment.